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Power Supply Adapter Thermal Solution

Power Supply Adapter Thermal Solution

Thermal pads are widely used in Power Supply Adapter, it can make the performance of the power adapter more stable.

Power Supply Adapter Thermal Solution

Type of power supply adapter
The location on the power supply where thermal conductive materials are needed:
1. The main chip of the power supply: the main chip of the high power supply generally has high requirements on heat dissipation, such as the UPS power supply, because of its powerful power supply function, the main chip needs to bear the working intensity of the whole machine, at this time will gather a lot of heat, so we need thermal conductive material as a good thermal conduction medium.
2. MOS transistor: MOS transistor is the largest heat component except for the main chip of the power supply, needs to use many kinds of thermal conductive material, such as thermal insulation sheet, thermal grease, thermal cap, etc.
3. Transformer: Transformer is an energy conversion tool, shouldering the conversion work of voltage, current and resistance. However, due to the special performance of transformer, the application of thermal conductive materials will also have special requirements.

Power supply adapter application I

MOS transistor
Capacitor
Diode/transistor
Transformer

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Thermal conductive silicone insulation pad
Heat-conducting adhesive
Thermal pad
Heat-conducting adhesive

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Heat sink 1
Heat sink 2

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Thermal pad

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Cover

Power Supply Adapter Thermal Solution1

Usage of thermal conductive insulation pad: lock the MOS transistor and aluminum heat sink with screws.

Usage of thermal pad: Fill the tolerance gap between the diode and the aluminum heat sink, and transfer the heat of the diode to the aluminum heat sink.

Power Supply Adapter Thermal Solution2
Power Supply Adapter Thermal Solution3

Power supply adapter application II

Thermal pad on the pin of electronic components on the back of PCB.

Function 1: Transfer the heat of electronic components to the cover for heat dissipation.

Function 2: Cover the pins, prevent leakage and the cover from being punctured, protect the function of electronic components.